PROCESS AUTOMATION
For packaging and sorting applications, we develop flexible handling solutions that accommodate product changes, defined placement patterns and existing conveyor technology.
NIKLAS ENGINEERING
07
01
Group products
02
Load cartons and trays
03
Identify and sort variants
TYPICAL CHALLENGES
Our engineering is based on the real variation found in day-to-day production. This determines the robotics, gripping technology, sensors and peripherals.
01
PRODUCT FLOW
Cameras, encoders and queue logic capture spacing, orientation and occupancy within the moving product flow.
02
ALTERNATIVES
Different products, packing patterns and packaging formats require rapid recipe changes, adjustable guides and flexible gripping technology.
03
PRODUCT PROTECTION
Gripping force, vacuum, acceleration and placement motion are adapted to sensitive surfaces, soft products and unstable packs.
TECHNICAL SOLUTION CONCEPT
We combine product detection, conveyor tracking, robot coordination and packaging supply. The cell responds to variants, missing products and occupied destinations without disrupting the overall line flow.
01
Detect product orientation, variant and quality characteristic before picking
02
Track moving conveyors synchronously using encoders and cameras
03
Engineer grippers and multi-pick handling for the product and target packaging
04
Control buffers, sorting sequence, rejection and format changes
ENGINEERING CRITERIA
The key process data are recorded early and documented as verifiable technical constraints.
01
LINE THROUGHPUT
Peaks, gaps and product clusters determine the number of robots, pick windows, buffers and multi-pick strategy.
02
PACKAGING
Erecting, feeding, positioning, fill level and onward transport must be interlocked with the robot.
03
HYGIENE
Food, pharmaceutical and dusty products influence robot specification, grippers, surfaces and cleanability.
04
CHANGEOVER
Recipe changes, automatic adjustment and tool-free changeover reduce downtime between variants.
HOW WE WORK
Trials, engineering and production ramp-up are aligned with the defining characteristics of your process.
01
We record formats, surfaces, packing patterns, line speeds, peak loads and changeover frequency.
02
Vision, pick windows, robot count, buffers and grippers are engineered using real product distributions and peak loads.
03
During production trials, we test missing products, occupied destinations, conveyor stops, format changes and controlled restart.
SERVICE & SUPPORT
The scope of service is aligned with the installed technology, shift pattern and your maintenance organisation.
01
Inspect grippers, conveyor technology, sensors and transfer points.
02
Coordinate format changes, system recipes and cycle performance with the process.
03
Maintain wear parts, program versions and safety functions on schedule.
DISCUSS YOUR PROJECT WITH US
Tell us about the task, current cycle time and key operating conditions. We will respond with an initial technical assessment and the appropriate next step.