TEST SYSTEMS FOR MOTORS & FANS
The test bench combines electrical and mechanical measurements with easy-to-use software. Depending on the configuration, AI assesses motor condition and a health monitor supports early predictions of potential failures – directly in your own workshop.
Motor types
Test routine
Test scope
Connectivity
Easy operation
Fast testing
Test time and scope depend on the motor type and test programme.
MOTOR TESTING & PREDICTIVE MAINTENANCE
With your own electric motor test bench, motor and fan condition records stay in your workshop. After training, your staff can carry out standardised tests. This provides a basis for predictive maintenance: identifying warning signs and acting before they lead to unplanned downtime.
01
Clearly guided software supports your trained staff through fully automatic tests or guided manual steps. An expert mode provides access to additional settings.
02
Depending on the configuration, AI analyses electrical and mechanical measurements. The health monitor highlights anomalies and supports predictions of potential failures before they cause unplanned downtime.
03
Measurements, condition assessments and test history are brought together for each motor. Repeat tests reveal changes and help plan continued operation, maintenance or repair.
04
Digital test reports document the results. An agreed data interface allows test data to be transferred to your ERP system and used across your business.
ELECTRICAL & MECHANICAL TESTING
From insulation resistance to mechanical running behaviour, the electric motor test bench combines electrical and mechanical tests in a guided routine. Test programmes, limits and load tests are configured for your motors and the agreed equipment.
01
Measure insulation resistance and assess the motor’s electrical insulation. Repeat measurements help identify changes at an early stage.
02
Assess electrical dielectric strength with a high-voltage test. Test voltage and procedure are matched to the motor and the test specification.
03
Measure winding resistance and compare phases on three-phase motors. Differences may indicate connection problems or changes in the windings.
04
Record rotational speed during the test and compare it with the requirements for the motor type.
05
Assess temperature and heating behaviour. Unusual readings may indicate increased friction or developing bearing damage.
06
Evaluate vibration under the applicable part of ISO 20816. Measurements help identify imbalance and signs of abnormal bearing condition.
07
Record phase currents I1, I2 and I3, including current imbalance, as well as voltage and power under no-load and load conditions.
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Measure the time from switching off to standstill. Comparing results under the same test conditions can reveal changes in mechanical running behaviour.
TEST BENCH AS AN INTEGRATED SYSTEM
The fixture, connections, measurement equipment and software work together. Select an area to see how the test bench supports motor testing and condition assessment.
01 · MECHANICAL FIXTURE
We develop a suitable mechanical interface for each intended electric motor and fan. Individual fixtures and adapters make the unit easy to mount and position consistently for repeat testing.
02 · ELECTRICAL CONNECTION
Connections and adapters are matched to each three-phase AC, single-phase AC or DC motor and its ratings. This allows the intended motors and fans to be connected reliably and tested within the designed operating range.
03 · MEASUREMENT & TEST SYSTEM
A high-quality, insulated test chamber allows electrical testing, mechanical testing and vibration measurements in one coordinated system. Measurement and test equipment are configured for the motors, test tasks and agreed specification.
04 · TEST PROFILES & LIMITS
We define test profiles and limits together with the motor manufacturer. This provides a basis for reliable, repeatable tests and sound condition assessments. Depending on the configuration, these can support assessments of remaining service life and potential failures.
05 · HEALTH MONITOR & SOFTWARE
Modern, clearly guided software is easy to operate after training, including for staff without in-depth testing expertise. An expert mode offers additional parameters and settings. Depending on the test bench configuration, AI analyses measurement data and the health monitor presents motor condition and predictions of potential failures.
NIKLAS TEST BENCH SOFTWARE
Test motors, understand measurements and track their condition. NIKLAS test bench software combines straightforward operation with AI-assisted analysis, depending on the configuration.
Example of the test bench software, shown in German. Functions depend on the configuration.
GUIDED TESTING. INTELLIGENT ANALYSIS.
Clear routines for operators and additional settings for specialists: the software combines simple everyday operation with targeted analysis tools.
Clear steps and stored test profiles support fully and semi-automatic routines, including for staff without in-depth testing expertise.
Additional parameters and settings for experienced users, tailored to the motor and the testing task.
Depending on the configuration, AI analyses measurement parameters, assesses motor condition and supports predictions of potential failures.
Available functions, prediction capabilities and parameters depend on the agreed test bench configuration.
REQUEST A TEST BENCH
Tell us your motor types, ratings and test volumes. We will discuss the test scope, mechanical fixture and data interfaces with you and develop a suitable test bench concept.