ENGINEERING · ROBOT PROGRAMMING

ROBOT PROGRAMMING FOR PRODUCTION SYSTEMS.

We program and optimise robot applications for new and existing systems. The scope covers motion sequences, process paths, interfaces, restart and documentation.

SERVICE & SUPPORT

NIKLAS ENGINEERING

From sequence to stable cycle time

Develop motions and paths

Integrate interfaces safely

Optimise cycle time and restart

01 · INITIAL SITUATION

CONSISTENT PROGRAMMING OF MOTION, INTERFACES AND RESTART.

We develop robot programs with clear states, safe interfaces and reproducible restart for new cells and existing systems.

MOTION

Optimise paths, poses and cycle time

Tool and base coordinates, singularities, collision envelopes and process speed are considered together.

INTERFACES

Interlock robot, PLC and process tool

Enables, acknowledgements, safety states and process data are implemented as an unambiguous sequence with documented states.

RECOVERY

Restart from defined states

Interruption points, component status, tool occupancy and safe retraction motions are programmed for real fault scenarios.

Programming and commissioning a robotic system

02 · CELL LOGIC & IMPLEMENTATION

ROBOT, PLC AND PROCESS TOOL AS ONE CELL SEQUENCE.

Process paths, state logic, diagnostics and version status are developed together. Product changeovers, troubleshooting and restart remain transparent for operations and maintenance.

Tool/base calibration, gripping points, process paths and motion profile

PLC handshake, peripheral signals, recipe and variant selection

Fault handling, safe retraction and guided restart

Cycle-time optimisation, program backup, version status and documentation

03 · OPERATION & SUPPORT

STABLE ROBOT PROGRAMS FOR ONGOING OPERATION.

Programs are tested on the system and process, documented and handed over in a controlled manner. We provide ongoing support for faults, optimisation and future product changes.

STRUCTURE

Readable programs based on standards

Naming, data management, subprograms and comments simplify maintenance and future expansion.

CALIBRATION

Set up coordinate systems transparently

Tools, bases, cameras and external axes are measured and documented reproducibly.

DIAGNOSTICS

Detailed diagnostic messages

Operators receive clear messages, prerequisites and guided restart steps.

HANDOVER & SUPPORT

Controlled handover and reliable support

Programs and parameters are backed up, tested and documented. We remain available for modifications, optimisation and fault analysis.

04 · IMPLEMENTATION

PROJECT PROCESS FROM ASSESSMENT TO HANDOVER.

The project is structured into assessment, technical implementation and production ramp-up.

Assess the process, robot type and installed system

We assess the cell sequence, interfaces, current programs, safety states and specific objectives.

Develop and prepare the program offline

Structure, paths, logic and fault scenarios are prepared; simulation and offline programming are added where appropriate.

Test and stabilise on the system

Cycle time, variants, boundary positions, faults and restart are tested with production and maintenance teams.

DISCUSS YOUR PROJECT WITH US

NEW APPLICATION, CYCLE-TIME ISSUE OR DIFFICULT RESTART?

Tell us the robot type, process, system status and objective. We will define the appropriate programming scope.

0941 56956720